What is super duplex flanges?

Super Duplex Steel Flanges, a dominant force in metallurgy and industrial applications, showcase unprecedented strength and corrosion resistance. As a premier player in this arena, Hilton Forge India proudly unveils a line of excellence embodied in our Super Duplex Steel S32750 Pipe Flanges. Crafted to perfection, our Super Duplex Steel S32750 Pipe Flanges, available in diverse sizes and specifications, conform to rigorous standards, including ANSI B16.5 Super Duplex Steel S32750 Plate Flanges, JIS, DIN, EN1092-1, UNI, BS4504, SABS1123, AS2129, and GOST-12820. Catering to a spectrum of project requirements, we offer an extensive array of classes and types, encompassing Blind Flanges, Lap Joint Flanges, Long Weld Neck Flanges, Orifice Flanges, Slip On Flanges, Socket Weld Flanges, Spectacle Blind Flanges, Threaded Flanges, & Weld Neck Flanges. As the leading super duplex flanges manufacturer in India, we empower our customers to select the ideal fit for their projects, ensuring uncompromised quality and performance.


Understanding Super Duplex Steel Flanges:


Super Duplex refers to a family of stainless steels with a two-phase microstructure comprising both austenitic (chromium-nickel) and ferritic (chromium) phases. This dual-phase composition imparts exceptional mechanical and corrosion-resistant properties to the material, making it ideal for challenging environments.


Super Duplex Flanges


Key Features of Super Duplex Flanges:


  • Corrosion Resistance: One of the standout features of Super Duplex Steel Flanges is their superior corrosion resistance. This makes them particularly well-suited for applications in harsh and corrosive environments, such as offshore oil and gas platforms, chemical processing plants, and marine engineering.

  • Strength and Durability: Super Duplex alloys exhibit high tensile strength and excellent durability, allowing them to withstand extreme pressures and temperatures. This makes Super Duplex Flanges a reliable choice for critical components in industries where structural integrity is crucial.

  • Versatility: Super Duplex Steel Flanges find applications in a wide range of industries, including chemical processing, petrochemicals, oil and gas, pulp and paper, and more. Their versatility is attributed to the material's ability to perform well in diverse conditions, providing a cost-effective solution for various engineering challenges.

  • Cost-Effectiveness: While Super Duplex materials may have a higher initial cost compared to conventional stainless steels, their long-term cost-effectiveness becomes evident in terms of reduced maintenance, extended service life, and minimized downtime.



Types of Super Duplex Steel Flanges Offered by Us


  • Blind Flanges: Ideal for effectively sealing the end of a piping system or pressure vessel, ensuring straightforward installation and simplicity.

  • Lap Joint Flanges: Well-suited for applications demanding frequent disassembly, allowing easy access to the piping system.

  • Long Weld Neck Flanges: Guaranteeing structural integrity and strength, particularly in high-pressure scenarios.

  • Orifice Flanges: Engineered to facilitate precise measurement and control of fluid flow.

  • Slip On Flanges: Recognized for their effortless alignment and quick installation, suitable for low-pressure applications.

  • Socket Weld Flanges: Providing a robust connection, widely employed in high-pressure systems.

  • Spectacle Blind Flanges: Employed in pipelines necessitating temporary or permanent blocking, enabling convenient inspection or maintenance.

  • Threaded Flanges: Facilitating a sturdy and secure connection in threaded piping systems.

  • Weld Neck Flanges: Optimal for critical applications, ensuring maximum support and structural integrity.


ASME SA182 Super Duplex Steel Flanges Equivalent Grades


STANDARD

WERKSTOFF NR.

UNS

Super Duplex S2507

1.4410

S32750/S32950


Chemical Composition of Super Duplex Steel Pipe Flanges


Grade

C

Mn

Si

P

S

Cr

Mo

Ni

N

Fe

S32750

0.030 Max

1.20 max

0.80 max

0.035 max

0.020 max

24.00 - 26.00

3.00 - 5.00

6.00 - 8.00

0.24 - 0.32

58.095 min

S32760

0.05 max

1.00 max

1.00 max

0.030 max

0.010 max

24.00 - 26.00

3.00 - 4.00

6.00 - 8.00

0.20 - 0.30

57.61 min


Mechanical Properties of ASTM A182 Super Duplex Steel Plate Flanges


Grades

Density (g/cm3)

Density (Ib/in 3)

Melting Point (°C)

Melting Point (°F)

S32750 / S32760

7.8

0.281

1350

2460


Super Duplex Flanges Specifications


Specifications

Super Duplex Flanges

Size Range

1/2” NB TO 24” NB

Standards

ANSI, JIS, DIN, EN1092-1, UNI, BS4504, SABS1123, AS2129, GOST-12820

Dimension

ANSI B 16.5 Flanges, B16.47 Flanges, SERIES A Flanges, SERIES B Flanges, EN1092-1 Flanges, BS 1560. BS 10 Flanges, IS 6392, B-2.1 NPT Flanges, API, DIN Flanges, JIS. MSS SP 44 Flanges.

Class

Class 150#, Class 300#, Class 600#, Class 900#, Class 1500# & Class 2500# | PN6, PN10, PN16, PN25, PN40, PN63, PN100, PN160, PN250 etc.

Main Types

Forged / Threaded / Screwed / Plate

Flange supporting material

Gasket, Ring Joint, Flange Bolts

Stainless Steel Pipe Flanges Test Certificates

EN 10204/3.1B

Raw Materials Certificate

100% Radiography Test Report

Third-Party Inspection Report, etc

Most Common Types of Super Duplex Flanges

Blind Flanges

Lap Joint Flanges

Long Weld Neck Flanges

Orifice Flanges

Slip On Flanges

Socket Weld Flanges

Spectacle Blind Flanges

Threaded Flanges

Weld Neck Flanges

Production Technique

Forged, Heat-treated, and machined

Connect Type Flange Face Type

Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove

Special Design

As per your drawing requirements

AS, ANSI, BS, DIN, and JIS

1/2” NB TO 24” NB

Equal and Reducing Configurations

Super Duplex Flanges Threaded Flanges, Socketweld Flanges, Slip-On Flanges, Blind Flanges, Weld Neck Flanges

Test

Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI transonic flaw detector, Magnetic particle detector

Equipment

Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine, etc

Origin

Indian 

Key Markets and Industries for Super Duplex Flanges

Bitumen upgraders.

Heavy oil refineries.

Nuclear power (mostly seamless).

Petrochemicals and acids.

Export To

Ireland, Singapore, Indonesia, Ukraine, Saudi Arabia, Spain, Canada, USA, Brazil, Thailand, Korea, Iran, India, Egypt, Oman, Dubai, Peru, etc

Super Duplex Flanges

To Connect Pipe and tubes in Petroleum, Power, Chemical, Construction, Gas, Metallurgy, Shipbuilding, etc

Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175


Applications of Super Duplex Flanges


Here are some common applications of Super Duplex flanges:


  • Oil and Gas Industry

  • Chemical and Petrochemical Industry

  • Power Generation

  • Marine and Shipbuilding

  • Paper and Pulp Industry

  • Water Treatment

  • Aerospace Industry

  • Renewable Energy

  • Other Applications



Final Words!


Super Duplex Flanges from Hilton Forge India stand as a testament to innovation, quality, and reliability. We stand as a distinguished Super Duplex Flanges Manufacturer, Supplier, Stockist, and Exporter, showcasing an innovative range of Super Duplex Steel S32750 Pipe Flanges. Our flanges serve as a testament to our commitment to quality and reliability in the field of metallurgy. We take pride in delivering top-notch products that excel in both performance and durability. From ANSI B16.5 Super Duplex Steel S32750 Plate Flanges to an extensive variety of super duplex steel flanges, our diverse range covers various classes and types. When you choose Hilton Forge India, you opt for excellence in Super Duplex Flanges, ensuring that your projects not only meet but exceed expectations with our precision and quality.



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